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SUPPLIES
Wood: maple burl or wood of choice—one piece 2" x 2"
x 2-1/4"
Tools: band saw; chop saw; drill press with a 13/16"- Dia.
Forstner bit (#PK 1289)*; awl; adjustable hand screw clamp; lathe
with assorted chisels including a large roughing gouge and small
detail gouge,
revolving center, and a 7mm pen mandrell; calipers; hand held electric
drill with assorted power sanding discs; buffing system; X-acto
knife
#PK-1090, "Kal-egg-oscope" kit*
#PK-1288, bushings*
Assorted grits of abrasive paper
Danish oil
Deft oil
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INTRODUCTION
Kaleidoscopes were invented in Scotland in the early 1800’s and
were introduced to this country by the middle of the 1870’s. They
soon became the televisions of their time. Just as modern families sit
and watch their televisions, Victorian-era families sat in their parlors
and viewed the ever-changing images created by theobjects reflected in
the interior mirrors of their kaleidoscopes.
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I
have always been fascinated by kaleidoscopes and have bought several at
different craft shows around the country. Some of the more complex creations
I’ve seen feature large, elaborate stands holding massive wooden
tubes that produce extremely complicated reflections as the tube is rotated.
Obviously kaleidoscopes of this quality are quite expensive, some of them
even selling for thousands of dollars!
The kal-egg-oscope featured here is nowhere near as complicated, is far
easier to make, and would probably sell in the $35.00 to $50.00 range
at most craft shows. The eggshaped body holds a tube inside of which are
the workings of the kaleidoscope. These parts are shown in Fig. 1.
Kaleidoscope
theory
The interiors of kaleidoscopes contain 2, 3, 4, or more first
surface mirrors running the full length of the tube. The angles of these
mirrors determine the number of reflections viewed, which, in turn, determines
the shapes of the images formed. For example, a two-mirror kaleidoscope
image will appear as a cathedral window pattern.
Conventional household mirrors are usually referred to as second surface
mirrors because the silver surface is applied to the rear of the glass.
The resulting reflection is oftentimes distorted because it passes through
the glass after being reflected off the mirrored surface. On the other
hand, the reflective material on first surface mirrors is applied directly
to the front surface of the glass and produces virtually no distortion,
making them ideal for kaleidoscopes. Like most kaleidoscopes, our project
uses three of these mirrors and will produce an image that is reflected
along the full length of the mirrors.
Preparing
the block
I started my project by deciding what species of wood I was going to use.
While any kind of wood can be used, I decided to make mine from maple
burl. Burls are usually never completely dry and, because of this, they
will often shrink after they have been sanded and finished. This gives
the surface of the object a leathery texture that I personally find appealing.
The simple egg-shape of this project is a great platform to display the
intricate figure patterns often present in burls.
Sometimes
referred to as “nature’s jewels,” burls are the wart-like
growths that appear on trees. While scientists do not know for certain
what causes them to develop, a virus is strongly suspected.
I started with a block of wood measuring 2" x 2" x 2-1/4”.
I found the center of the block by connecting the corners and center punched
this point with an awl.
I used a 13/16"-Dia. Forstner bit to drill the hole through the block.
I think you get a cleaner, more accurate hole with this type of bit. Chuck
the bit up in the drill press and set the depth stop so you just penetrate
the bottom of the blank. Be sure to have a piece of scrap stock under
the block to prevent damage to the table of the drill press and to the
drill bit itself. You will also get a cleaner exit hole with virtually
no chipping if you use this precaution (see Fig. 2).
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